HVAC system Upgrade Works: Eurocentral
November 21, 2025
HVAC system Upgrade Works: Eurocentral
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- HVAC system Upgrade Works: Eurocentral
Client: A Major Distribution Centre at Eurocentral
Completion: 6 November 2025
Objective
A UK based energy providers distribution hub at Eurocentral, partnered with us to deliver a complete heating system transformation. We replaced their gas-fired infrastructure with a fully electric, energy-efficient HVAC system (heat pump) solution.
This project demonstrates our expertise in delivering complex mechanical and electrical upgrades in live, operational environments, combining sustainability, safety, and precision engineering.
The main goal was to support the client’s sustainability objectives by transitioning to a low-carbon, all-electric system without disrupting 24/7 operations.
Project Value: £405,000
Scope of Works:
- Decommission and safely remove all existing gas-fired heating systems.
- Disconnect and eliminate gas supply lines and connections.
- Install new high-efficiency heat pump systems, with full containment, cabling, and ducting.
- Test, commission, and hand over a fully operational, future-ready HVAC system.
Challenges
- Ground Conditions
The external excavations were in clay subsoil on sloping ground, creating difficult excavation conditions during wet weather. - Large Work Area
The heating system serves over 11,000 m², demanding extensive containment, cabling, and pipework across multiple zones. - Continuous Operations
The warehouse and car park operated 24/7, requiring strict coordination to avoid disruption and maintain health and safety compliance. - Gas Pipe Removal
Existing gas lines routed above and around racking systems required careful planning for safe purging and removal at height. - Roof-Level Installation
Each HVAC system unit weighed approximately 275 kg. This demanded precision lifting, safety controls, and close team collaboration at roof heights exceeding 9 metres.
Solution
Integrated Work Planning
Civil and electrical teams coordinated the installation of plinths, ducting, containment, and cabling to maintain site access and workflow efficiency.
Collaboration with Stakeholders
We worked closely with the on-site logistics operator, providing detailed work schedules and regular progress updates.
Safe Decommissioning
All redundant gas pipework and flues were dismantled, sealed, and made safe in full compliance with RAMS and permit procedures.
Roof Unit Installation
Six TP HVAC system units were successfully lifted and installed on roof frames. All associated electrical and ducting connections were completed seamlessly.
Benefits
| Feature | Electric Heat Pump System | Gas-Fired System (Previous) |
| Energy Efficiency | 300–400% (heat transfer process) | 80–95% (combustion-based) |
| Emissions | Zero on-site emissions | CO₂ + NOx emissions |
| Fuel Source | Electricity | Natural Gas / LPG |
| Safety | No combustion, no CO risk | Gas and CO hazards present |
| Cooling Capability | Dual heating & cooling | Heating only |
| Maintenance | Low (fewer moving parts) | High (burner and flue upkeep) |
Project Outcome
The Heating Upgrade was delivered on time, within budget, and without operational impact.
The transition to a fully electric HVAC system achieved:
- Significant improvements in energy efficiency, delivering performance up to four times higher than the previous system.
- Elimination of on-site emissions.
- Zero disruption and zero safety incidents.
- Safer, more reliable operation with minimal maintenance.
Key Achievements
- Full conversion from gas to electric HVAC across 11,315 m²
- Zero downtime during 24/7 logistics operations
- three to four times increase in system efficiency
- Zero safety incidents
- Future-ready infrastructure supporting net-zero goals
Sustainability Impact
The goal of the project was to help the client achieve their sustainability objectives without disrupting 24/7 operations.
The new HVAC system achieves this by eliminating direct CO₂ emissions from heating and reducing energy consumption footprint by over 60%.
This upgrade aligns with the client’s commitment to low-carbon operations and the wider industry goal of decarbonising industrial heating systems.
